Science and technology make the perfect connection between traditional and modern.
On December 6, the reporter saw in Hebei Jinshahe Noodle Group, a leading enterprise in agricultural industrialization, that science and technology perfectly docked traditional and modern. Nissan 45-ton noodle production line has realized wheat purchase, storage, flour making, noodle making, packaging, storage and transportation integration and production process automation, which can not only provide the market with more products of stable quality, safe consumption and convenient consumption. It also provides a demonstration model for the transformation and upgrading of the traditional food processing industry and upgrading the level of modernization.
According to Professor Wei Yimin of the Agricultural products processing Institute of the Chinese Academy of Agricultural Sciences, the research and development of key technologies and equipment for hanging noodle production depends on the technological system of modern agriculture (wheat) industry. It is completed by the Agricultural products processing Institute of the Chinese Academy of Agricultural Sciences, Hebei Jinshahe Noodle Industry Group, Shandong Jiangtaki Noodle Machinery Research Institute, Qingdao Haikejia Electronic equipment Manufacturing Co., Ltd., Henan Dongfang Food Machinery Co., Ltd. Through technological innovation, equipment innovation and process innovation, the procedures of automatic inspection and grading storage of raw grain quality were designed, the automatic inspection and grading system of raw grain was established, and the enterprise product quality control technology and product quality internal control standard were established. the continuous vacuum mixing technology and energy-saving drying technology were innovated, and the quality control indexes of special wheat and special flour were selected. The on-line or quasi-online monitoring of raw grain quality, flour quality and noodle quality was realized. At the same time, continuous vacuum and noodle machine, double-row flexible shelf equipment for hanging noodle drying, automatic feeding and sub-packaging equipment for hanging noodle were designed and manufactured for the first time in the world, and a complete set of automatic production equipment for 25 tons of noodles per day was designed and manufactured for the first time in China. developed 3 series and 12 kinds of new products, such as noodle, miscellaneous grain noodle and miscellaneous grain noodle. The subject has been granted 12 invention patents and 42 utility model patents.
Wei Haijin, chairman of Hebei Jinshahe Noodle Group, told reporters that the company has carried out technical cooperation with the Agricultural products processing Institute of the Chinese Academy of Agricultural Sciences since 2007. After six years of key technology development and equipment integration, the newly built hanging noodle production line has increased the bending strength of hanging noodles by 50.8%, reduced the production rate to less than 3 kilograms per ton, increased the addition of miscellaneous grains by 15 percent, and increased about 30 kilograms per ton of hanging noodles. If this technology can be popularized in 1Comp3 enterprises in the industry, at the price of 400 yuan per ton of coal, it can save 46600 tons of coal and 18.64 million yuan in cost; it can save 4667 tons of flour and 18.67 million yuan in cost; and the saved flour can provide staple food consumption for more than 30, 000 people for one year
The appraisal committee organized by the Ministry of Agriculture, headed by Li Zhensheng, academician of the Chinese Academy of Sciences, and Wu Kongming and Chen Junshi, academicians of the Chinese Academy of Engineering, believed that through the close combination of industry, university and research, the project explored an example of the modernization of the noodle processing industry, which can be used for reference to the modernization of the traditional food industry. The technology, equipment, process and production line design of the project have their own intellectual property rights and a high level of technological innovation; the key technologies and core settings are innovative, and the project as a whole has reached the international leading level; the efficiency, energy saving and loss reduction of the production line are remarkable, and the application value is very outstanding, so we should speed up the promotion and demonstration in the noodle industry and traditional food industry.
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